目 錄
第1 章 緒論 ································································································.1
1.1 精密與超精密加工的產生與主要特點 ·····················································.1
1.2 特種加工技術的產生與主要特點 ···························································.3
1.3 精密與特種加工的分類 ········································································.5
1.4 特種加工技術對機械制造工藝的影響 ·····················································.9
1.5 精密與特種加工技術的地位與發(fā)展趨勢 ················································.10
1.5.1 精密與特種加工技術的地位 ·······················································.10
1.5.2 精密與特種加工技術的發(fā)展趨勢 ·················································.10
習題 ······································································································.11
思政素材 ································································································.11
第2 章 精密與超精密切削加工技術 ································································.13
2.1 主要特點和關鍵技術 ·········································································.13
2.1.1 主要特點 ···············································································.13
2.1.2 關鍵技術 ···············································································.14
2.2 切削原理 ························································································.14
2.2.1 概述······················································································.14
2.2.2 切屑的形成 ············································································.15
2.2.3 加工表面的形成 ······································································.17
2.2.4 表面破壞層及其應力狀態(tài) ··························································.17
2.3 金剛石刀具 ·····················································································.18
2.3.1 金剛石性能、晶體結構與晶體定向 ··············································.18
2.3.2 金剛石刀具設計 ······································································.20
2.3.3 金剛石刀具刃磨 ······································································.22
2.4 典型超精密切削加工設備 ···································································.22
2.5 精密與超精密切削加工應用 ································································.23
2.5.1 精密與超精密車削加工 ·····························································.24
2.5.2 精密與超精密銑削加工 ·····························································.26
習題 ·····································································································.28
思政素材 ·······························································································.28
拓展知識 ·······························································································.29
典型案例 ·······························································································.29
第3 章 精密與超精密磨料加工技術 ································································.31
3.1 精密與超精密磨削加工 ······································································.32
3.1.1 精密與超精密砂輪磨削加工 ·······················································.32
3.1.2 砂帶磨削加工 ·········································································.36
3.1.3 精密與超精密磨削加工的應用 ····················································.38
3.2 精密研磨與拋光加工 ·········································································.40
3.2.1 精密研磨與拋光加工原理 ··························································.40
3.2.2 影響精密研磨與拋光加工質量的工藝因素 ·····································.41
3.2.3 精密研磨與拋光工具 ································································.43
3.2.4 研磨拋光新工藝 ······································································.44
3.3 光整加工 ························································································.46
3.3.1 珩磨加工 ···············································································.47
3.3.2 超精加工 ···············································································.51
習題 ·····································································································.53
思政素材 ·······························································································.53
拓展知識 ·······························································································.54
典型案例 ·······························································································.54
第4 章 熱作用特種加工技術 ·········································································.56
4.1 電火花加工 ·····················································································.56
4.1.1 電火花加工的基本原理、分類與應用 ···········································.56
4.1.2 電火花加工原理 ······································································.59
4.1.3 電火花加工機床 ······································································.63
4.1.4 電火花加工用工具電極的制備 ····················································.77
4.1.5 電火花加工的基本工藝規(guī)律 ·······················································.81
4.1.6 電火花加工的典型應用 ·····························································.91
4.2 電火花線切割加工 ···········································································.100
4.2.1 電火花線切割加工原理、特點及應用范圍 ····································.100
4.2.2 電火花線切割加工設備 ····························································.101
4.2.3 電火花線切割加工控制系統(tǒng)和編程 ·············································.106
4.2.4 電火花線切割加工工藝指標及影響因素 ·······································.112
4.2.5 電火花線切割加工的擴展應用 ···················································.117
4.3 激光加工 ·······················································································.118
4.3.1 激光加工原理及典型激光器 ······················································.119
4.3.2 激光加工主要應用領域 ····························································.122
4.4 電子束加工 ····················································································.131
4.4.1 電子束加工設備與加工原理 ······················································.131
4.4.2 電子束加工主要應用領域 ·························································.133
4.4.3 電子束加工的特點 ··································································.137
習題 ····································································································.137
思政素材 ······························································································.138
拓展知識 ······························································································.139
典型案例 ······························································································.139
第5 章 電化學作用特種加工技術 ·································································.141
5.1 概述 ·····························································································.141
5.1.1 基本原理 ··············································································.141
5.1.2 基本概念 ··············································································.142
5.1.3 分類與特點 ···········································································.146
5.2 電解加工 ·······················································································.147
5.2.1 加工過程及工藝特點 ·······························································.147
5.2.2 加工設備 ··············································································.150
5.2.3 電解加工主要工藝指標及其影響因素 ··········································.157
5.2.4 主要應用 ··············································································.161
5.3 電沉積加工 ····················································································.170
5.3.1 電鑄加工 ··············································································.170
5.3.2 電刷鍍加工 ···········································································.173
5.3.3 復合鍍加工 ···········································································.176
習題 ····································································································.177
思政素材 ······························································································.177
拓展知識 ······························································································.177
典型案例 ······························································································.178
第6 章 化學作用特種加工技術 ····································································.180
6.1 化學銑切加工 ·················································································.180
6.1.1 加工原理、特點及應用范圍 ······················································.180
6.1.2 工藝流程 ··············································································.182
6.2 化學拋光 ·······················································································.184
6.2.1 化學拋光原理和特點 ·······························································.184
6.2.2 化學拋光的工藝條件及應用 ······················································.184
6.3 化學鍍加工 ····················································································.187
6.4 光化學腐蝕加工 ··············································································.188
6.4.1 概述·····················································································.188
6.4.2 加工原理 ··············································································.188
6.4.3 工藝流程 ··············································································.189
6.4.4 應用·····················································································.194
習題 ····································································································.194
思政素材 ······························································································.195
拓展知識 ······························································································.195
典型案例 ······························································································.196
第7 章 機械作用特種加工技術 ····································································.197
7.1 超聲加工 ·······················································································.197
7.1.1 概述·····················································································.197
7.1.2 加工原理與特點 ·····································································.199
7.1.3 加工設備 ··············································································.200
7.1.4 主要工藝指標的影響因素 ·························································.205
7.1.5 主要應用 ··············································································.206
7.2 水射流加工 ····················································································.210
7.2.1 概述·····················································································.211
7.2.2 加工設備 ··············································································.212
7.2.3 工作參數 ··············································································.214
7.2.4 主要應用 ··············································································.215
7.3 擠壓珩磨加工 ·················································································.217
7.3.1 加工原理 ··············································································.217
7.3.2 工藝系統(tǒng) ··············································································.218
7.3.3 主要應用 ··············································································.219
7.4 磁性磨料研磨加工 ···········································································.220
7.4.1 加工原理 ··············································································.220
7.4.2 磁性磨料 ··············································································.221
7.4.3 研磨裝置 ··············································································.221
7.4.4 主要應用 ··············································································.222
7.5 離子束加工 ····················································································.223
7.5.1 加工原理、分類與特點 ····························································.223
7.5.2 主要應用 ··············································································.226
習題 ····································································································.228
思政素材 ······························································································.228
拓展知識 ······························································································.230
典型案例 ······························································································.230
第8 章 復/組合能量作用特種加工技術 ··························································.232
8.1 概述 ·····························································································.232
8.2 電化學復合加工 ··············································································.233
8.2.1 電解-磨削加工 ·······································································.233
8.2.2 電解-珩磨加工 ·······································································.240
8.2.3 電解-研磨 ·············································································.241
8.2.4 電化學-機械復合拋光 ······························································.241
8.2.5 超聲輔助電解加工 ··································································.243
8.2.6 激光輔助電解加工 ··································································.244
8.2.7 電解-電火花復合加工 ······························································.245
8.3 熱作用復合加工 ··············································································.246
8.3.1 電火花-磨削加工 ····································································.246
8.3.2 超聲輔助電火花加工 ·······························································.248
8.4 化學復合加工 ·················································································.249
8.4.1 機械-化學復合拋光 ·································································.250
8.4.2 化學-機械復合拋光 ·································································.251
8.5 LIGA 技術和準LIGA 技術 ································································.252
8.5.1 LIGA 技術 ·············································································.253
8.5.2 準LIGA 技術 ·········································································.254
習題 ····································································································.257
思政素材 ······························································································.257
拓展知識 ······························································································.258
典型案例 ······························································································.258
第9 章 3D 打印技術 ··················································································.260
9.1 概述 ·····························································································.260
9.2 3D 打印技術的典型工藝與應用 ··························································.262
9.2.1 光固化成型工藝 ·····································································.262
9.2.2 熔融沉積成型 ········································································.264
9.2.3 激光選區(qū)燒結 ········································································.267
9.2.4 三維立體打印 ········································································.269
9.2.5 噴射成型 ··············································································.271
9.3 其他3D 打印技術 ···········································································.273
9.3.1 激光選區(qū)熔化成型工藝 ····························································.273
9.3.2 激光近凈成型工藝 ··································································.274
9.3.3 電子束熔絲沉積工藝 ·······························································.276
9.3.4 電弧增材制造技術 ··································································.277
9.3.5 激光熔絲增材制造技術 ····························································.277
9.4 3D 打印技術的應用與發(fā)展 ································································.278
習題 ····································································································.279
思政素材 ······························································································.279
拓展知識 ······························································································.281
典型案例 ······························································································.281
第10 章 微納加工技術 ···············································································.283
10.1 MEMS 加工工藝 ············································································.283
10.1.1 光刻 ···················································································.284
10.1.2 體硅微結構加工技術 ······························································.285
10.1.3 面硅微結構加工技術 ······························································.288
10.1.4 鍵合技術 ·············································································.292
10.2 納米技術與納米加工技術 ································································.293
10.2.1 掃描探針加工技術 ·································································.293
10.2.2 電子束直寫光刻技術 ······························································.294
10.2.3 聚焦離子束技術 ····································································.295
10.2.4 納米壓印技術 ·······································································.295
10.3 微型機械和微機電系統(tǒng) ···································································.297
習題 ····································································································.298
思政素材 ······························································································.298
拓展知識 ······························································································.299
典型案例 ······························································································.300
參考文獻 ···································································································.301